3D Print Center Collaborates with Helen Hayes Hospital

Rockland Community College and Helen Hayes Hospital brought together by T-SEC in 3D Print Center Collaboration

3D Printing is how businesses and manufacturers in the lower Hudson Valley are discovering they can quickly prototype their designs to test them, or, staying current with worldwide manufacturing trends, actually create a finished product.

T-SEC, a Hudson Valley-based 501c-3, with a focus on economic development and job creation, has been at the forefront of understanding and anticipating business trends and needs like 3D Printing.

T-SEC purchases and makes high-tech equipment available to partner organizations at SMARTT Labs* located throughout the Hudson Valley.

Who are its partners? Manufacturers and businesses and a Consortium of SUNY Community Colleges located in the Hudson Valley,  just like SUNY Rockland and Helen Hayes Hospital.

Creating a Solidworks File at the 3D Print Center at The Haverstraw Extension Center

Prototyping a design at the 3D Print Lab

The Haverstraw Center and its 3D Print SMARTT Lab

One of T-SEC’s first forays into 3D Printing was the establishment and fit-up of a SMARTT Lab at SUNY Rockland Community College’s The Haverstraw Center, located in Haverstraw, N.Y.

Located on the second floor of The Haverstraw Center, T-SEC’s 3D Printing Lab offers manufacturers and entrepreneurs a prototyping “sandbox” where they can evaluate, customize, and expedite inventions and ideas by printing them using available 3D printers.

The Haverstraw Center is in a handsomely renovated old industrial building in downtown Haverstraw.

The Lab also supports the CAD (computer-assisted design) design certificate program requiring two semesters at Rockland Community College (RCC), and most recently, RCC’s “Middle Skills” certificate program The Middle Skills Academy.

The Middle Skills Academy program was created to give students the chance to quickly (around 8 weeks time) earn a certificate that will help them obtain employment immediately upon completion.

RCC students in either program receive training on SolidWorks, the CAD file-creation program needed to print a 3D object.

Students also use T-SEC’s on-site suite of, state-of-the-art Stratasys printers.

Stratasys printers are high-end, enterprise-level machines, and Haverstraw’s half-a-million-dollar, 3D Print Lab boasts several of them.

Notably, the lab features the Stratasys J750, a premium machine with the ability to offer full-color printing.

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The J750 does so using multiple materials and accommodating complex geometries. It’s something conventional consumer printers simply can’t match.

The Stratasys J750 onsite at the 3D Print Lab at the SUNY Rockland County Haverstraw Extension Center is capable of the highest quality color printing. It's being used for the 3D Print Center Collaborates with Helen Hayes Hospital

The high end is the Stratasys J750. This printer is Pantone compliant

Assistive Technology and 3D Prototyping A Perfect Match

T-SEC and The Haverstraw Center are intentionally cultivating an emerging business model: 3D Printing for the Medical Field, specifically Assistive Technology.

People with disabilities often need assistance so that ordinary things that are taken for granted in everyday life are made accessible.

What Assistive Technology Does

For example, someone with a compromised limb in need of a way to open a door, or someone with a severe spinal injury who can only move their eyes, require custom solutions merely to move through their day successfully.

A subset of physical therapy known as Assistive Technology uses technology to help people with severe disabilities function.

Helen Hayes Hospital (HHH) located down the road from The Haverstraw Center in Haverstraw, New York, is owned and operated by the New York State Department of Health and is a member of the New York-Presbyterian Regional Hospital network.

Developing relationships: Working with Helen Hayes Hospital

An Assistive Technology Collaboration

As T-SEC decided to market its 3D Print Lab partnership, it engaged the services of Barbara Lee, a digital marketing pro whose firm H2-Studio had been guiding T-SEC through a re-brand and online social media strategic re-positioning.

With her firm sense of technology, Ms. Lee was quickly able to grasp the potential of the 3D Print Lab and began a search for an area facility that would most benefit from the high-end 3D Print equipment available at the T-SEC’s SUNY Haverstraw Print Lab.

She theorized that Helen Hayes, literally up the street from the print lab, might be a perfect fit with the College and T-SEC’s equipment. And that students might also benefit from exposure to working on prototyping within medical technology and 3D printing for assistive technology products.

Helen Hayes is an emerging leader in Assistive Technology offering pioneering products, services, care, and education for patients who rely on Assistive Technology in their daily lives.

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Staffed with mechanical engineers and physical therapists certified in Assistive Technology, the Helen Hayes Hospital Arnold Goldman Center for Assistive Technology works with patients across a spectrum of injury and disability.

Hospital’s Technologists desire to create solutions limited only by time and cost

The passion of the HHH care team to help patients overcome disabilities is limited only by the time and cost involved in creating an assistive device that is designed and built for a user’s specific needs. Clearly, the Center is pushing the technological envelope where the Internet of Things (IOT) and Assistive Technology meet, creating smart environments and smart devices through technology.

T-SEC, The 3D SMARTT Lab at the Haverstraw Center, and Helen Hayes Hospital form a partnership.

Carl Meyer of T-SEC and Min Rhee of T-SEC's 3D Print Lab at the Haverstraw Center at the Helen Hayes Hospital's Assistive Technology Department discussing ways the 3D Print Center can collaborate with Helen Hayes Hospital

Carl Meyer, President/CEO of T-SEC, and Min Rhee, CAD designer at T-SEC’s 3D Print Lab meet at Helen Hayes Hospital in Haverstraw.

When T-SEC President Carl Meyer learned of the Helen Hayes program he arranged to meet with the head of its machine shop, electro-mechanical design engineer, Frank Lambert, and a lead Helen Hayes Hospital (HHH) rehab technologist, Tammy Goedken, to explore ways in which the 3-D technology could help them better respond to the specific needs of each patient.

Lambert prototypes devices that tear down the barriers that the disabled face, and he was eager to explore doing so in a 3D environment. Tammy Goedken (who has subsequently moved into full-time work elsewhere but still consults with HHH) works with Helen Hayes Hospital patients to fit them with technological solutions like eye-tracking and hand control devices to make everyday life easier to negotiate.

Meyer thought the Haverstraw Center’s 3D Printing SMARTT Lab would be a perfect fit for Hayes’ Assistive Technology team, and after an initial meeting with the HHH  Lab team, his suggestion that HHH consider doing a pilot program prototyping Assistive Technology devices was met with enthusiasm by both the hospital and the school.

3D Printing at T-SEC's 3D Print Lab at the Haverstraw Extension Center is being used to prototype Assistive Technology solutions for patients at Helen Hayes Hospital

3D Printing is an additive manufacturing process where a part is made (3-D printed) by adding thin layers of material (it can be metal or plastic, even food!) one by one until finally creating an engineered machine part or finished product.

“This project provides a tremendous opportunity to utilize T-SEC’s grant-funded equipment to forge a collaborative working relationship between SUNY RCC and HHH, enabling the HHH project team to quickly and cost-effectively create custom devices that provide a higher level of patient care to make their lives a little bit better,” said Meyer.

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By partnering with the Haverstraw Center’s SMARTT Lab, the hospital team can test drive the equipment by prototyping many Assistive Technology solutions for their patients easily, quickly, and efficiently.

Meyer also knew that to successfully forge this and other partnerships, a dedicated CAD designer would need to be hired as part of the SMARTT Lab’s team.

Meyer, working with SUNY Rockland’s Dr. Penny Jennings and Dr. Beth Coyle, found a talented young man named Min Rhee, a recent graduate in Toy Design from The Fashion Institute of Technology.

After an interview with Joseph Gordon, T-SEC’s engineering consultant (Gordon has great technical expertise and a long history of working with 3D printers and CAD prototyping programs in the semi-conductor industry) it was agreed: Min was the right hire

Meyer secured grant funds to make the hire happen and quickly.

T-SEC's 3D Print Center at the Haverstraw Center designs from nature for its assistive technology collaboration with Helen Hayes Hospital's Arnold Goldman Center for Assistive Technology Center

Min Rhee the print lab’s prototyper approaches industrial design by, literally, drawing from nature.

Designing and prototyping from nature

Min takes a unique industrial design approach to creating and designing solutions. What is that? He looks to nature for design.

After billions of years of evolving solutions to problems, nature has become pretty good at describing optimal ways of meeting design challenges, for the long haul, and this approach has been used by Min when prototyping for HHH.

An ergonomically designed Assistive Technology Joystick to be printed/prototyped at T-SEC's 3D Print Center in Haverstraw at the Haverstraw Extension

An ergonomic joystick was created by looking to nature for design inspiration

If you are interested in exploring whether your idea and design might be prototyped using the 3D Print Center, please don’t hesitate to call Eric Masbad, who manages the 3D Print Center at Haverstraw.

Work flow at T-SEC's 3D Print Lab at the Haverstraw Center for Assistive Technology 3D Printed ErgonomicJoystick

A workflow describes and shows the stages taken in order to create a design and then prototype it based upon client input.

Contact Information for the Haverstraw Center

Interim Coordinator: Eric Masbad

37 West Broad Street (corner of Maple Ave.) Haverstraw, NY 10927
F: 845-786-2423

The Haverstraw Center serves the following regions:
• New York Metro area
• Oneonta
• The Lower Hudson Valley
• Rochester

The Haverstraw Center primarily services the following industries:
• Medical
• Engineering
• Industrial Art
• Automotive
• Tooling
• Packaging
• The Creative Arts

*T-SEC has accessed a New York State SUNY 2020 grant, as well as capital funding from Empire State Development to create the unique concept of SMARTT Labs. The acronym stands for SUNY Manufacturing Alliance for Research and Technology Transfer.